Air cargo industry

With increasing efficiency and environmental pressures facing all nations, the air freight sector is showing more interest in packaging and pallet manufacturers that can reduce total supply chain costs and help them comply with environmental regulations.

Eltete’s innovative production development is driven by the needs of its customers, while also taking into consideration environmental issues. This approach is no different when it comes to the Air Cargo Industry.

Our revolutionary AirCargoRunner (ACR) is the ultimate sustainable, lightweight, and robust solution required to make the reduction of carbon emissions a reality for the air cargo industry.

Eltete AirCargoRunner -perfect pallet for the air cargo industry
reduce your carbon emissions with Eltete Air cargo runners

The Traditional Way of the Air Cargo Industry

Air cargo is typically transported in airplanes using large, flat metal trays known as ULDs. These trays come in sizes ranging from 2000 to 3000 mm in length and width. To provide stability to the final pallets, a heavy wooden construction made of square timber is placed on top of the tray, and then the cargo is secured using nets or meshes to hold it in place during the flight. The result achieved with the traditional method:

  • Huge pallet = Heavy weight = more fuel consumption = more costs and more CO2 emissions!
  • Expensive material (wood) = Heavy to handle and transport = more costs and time!

The Sustainable Way with AirCargoRunner

To improve cargo handling and achieve sustainable goals, global forwarders in the air cargo business are implementing Eltete AirCargoRunners, which are lighter than traditional cargo-handling equipment, and have proven to be successful.

Eltete AirCargoRunner (ACR) is an approved 3R (Reduce, Replace, Recycle) PallRun® product from Eltete TPM Ltd made for the Air Cargo Industry.

The AirCargoRunner (ACR) is a 100% recyclable material that WEIGHS OVER 80% LESS than conventional materials. It is an excellent alternative to replacing heavy wooden (timber pallets, square timbers) or other types of pallet runners/pallets used in air cargo transportation. Its lightweight structure combined with its extraordinarily strong solid board structure makes it perfect for freight forwarders looking to reduce shipment emissions. With an ACR, any person can handle even a 3-meter-long carton runner safely.

Eltete PallRuns being tested for aviation sector

How To Use the AirCargoRunner

Basically, the handling with AirCargoRunner will be the same as in the traditional way, but now it will be easier and more user-friendly thanks to lighter material. The AirCargoRunners (ACRs) are commonly used to:

1) LOAD WIDER AND OPTIMIZE THE SPACE

You can load 8 Euro pallets instead of 5 by building up an ACR platform on a PMC (aircraft pallet). With the ACR platform on the top of the PMC (Aircraft pallet), the cargo will be raised above the locking system (with overhangs) allowing a wider load area.  

Testing Eltete AirCargoRunners loading on ULD pallet

Approx. 35 % more loading area and 80 % less weight in relation to the conventional materials (approx. 20 kg / 120 kg = 80 %)

2) LOAD EVENLY AND LIGHTER

With the AirCargoRunner (ACR) you can utilize the space by optimizing the height difference of the load and add more stability without increasing the weight resulting in savings and more loading. The Weight of Air Cargo Runners is approx. 1 kg/ meter.

Additionally, with AirCargoRunner (ACR) you can distribute the weight and pressure evenly on the ULD when the net is pulled.

3) BUILD UP A LIGHTWEIGHT PALLET

The Air Cargo Runners (ACRs) can REPLACE conventional wooden beams or pallets to transport empty equipment like the PMCs.

4) PREVENTING BENDING OF METAL TRAY

With AirCargoRunner (ACR) you prevent the bending of the thin PMC pallets caused by the tension from the load security nets and belts.

Why Use Eltete AirCargoRunner

  • Over 80% lighter than wood
  • Up to 54% less CO2 production emissions than wood
  • Cost savings in material, cargo optimization, fuel, and waste disposal
  • Exceptional strong and humidity-resistant
  • Easy handling – anyone can handle even a 3 mt long meter safely
  • ISPM-15 compliant – it is accepted anywhere in the world

UP TO 54% LESS CO2 PRODUCTION EMISSIONS THAN WOOD

Reducing CO2 emissions from air freight using air cargo runners

OVER 80% LIGHTER THAN WOOD

Selecting a reliable supplier of transport packaging and pallet materials for air cargo is crucial as it directly impacts the efficiency, safety, and cost-effectiveness of your freight operations.

By choosing a supplier with a commitment to sustainable responsibility, that offers you consistent service, transparency with data, and assures you of availability, high quality, and short delivery times, you will be contributing to a positive brand image, smoother supply chain, reduced the risk of damage to goods, and align with air cargo industry standards and regulations.

Combine our Air Cargo solutions to fly even lighter

AirCargoPallet

The AirCargoPallet is a 100% cardboard pallet solution designed to be used as an alternative to traditional pallets.

It can be delivered assembled or be assembled locally, bringing savings to the warehouse costs.

AirCargoBox

Eltete air cargo tier box to replace wooden crates and reduce weight of air cargo

The AirCargoBox is a 100% recyclable, Lightweight alternative to heavy crates and wooden or plywood boxes.

It is totally free of splinters or nails and needs no tools to be built. You can build one in less than a minute.

AirCargoPallet

AirCargoBoard by Eltete for even loading on ULD pallets

With the AirCargoRunners (ACR) and AirCargoBoard80 (ACB80), you can balance the load by filling in the empty gaps or differences in heights resulting in more stabilized cargo.

AirCargoTierSheet

Eltete air cargo tier sheets to place between goods layer to reduce loading weight

The AirCargoTierSheet also known as “divider sheet”, and “layer pad”, is used between boxes to stabilize the pallets.

Humidity resistant, it helps to distribute weight and prevent sliding, making handling easier and safer.

Reduce replace recycle packaging materials

If it weighs more, then it takes more energy to move. If takes more energy to move, that’s an environmental cost. Eltete Air Cargo Solutions bring savings that make
good environmental and business sense.

Announcement about AirCargoRunner and PallRun®-pallet runner product design protected under RCD No. 96102-0005

“The shape of the AirCargoRunner and PallRun®-pallet runner products are protected, since October 23, 2003, in the whole territory of the European Union by a Community Design registered under RCD No. 96102-0005 on behalf of ELTETE TPM Ltd. By court order the manufacture and sale of products with the same overall impression is forbidden. Genuine AirCargoRunner and PallRun®-pallet runner products are only made with pallet runner machine lines designed and produced by ELTETE TPM Ltd. Manufacture and sale of this unique product in the EU is permitted only under ELTETE TPM Ltd license.”

FAQ

HOW MUCH DOES A CARTON PALLET SOLUTION WEIGH?

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Our standard 1,2 x 0,8 mt pallet in a heavy-duty quality configuration weighs under 5 kg! This is 1/4 of the weight of a traditional wooden pallet. Now imagine how much you can save…

DOES ANY CARTON PALLET SOLUTION NEED TRATMENT?

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Absolutely not. All our solutions are ISPM-15 compliant. They don’t need any treatment and are accepted anywhere in the world. Using carton-based solutions can reduce the hazardous materials at your facility and around your product and employees.

HOW MUCH WEIGHT CAN A CARTON PALLET TAKE?

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Independent laboratory tests have demonstrated that, in a static compression test, a normal-size pallet with Eltete PallRuns® (pallet feet) can withstand a load of 10 tonnes.

WHY USE CARTON PACKAGING INSTEAD OF OTHER MATERIAL?

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You will reduce your transport, warehousing and labour costs and save time. Carton packaging is lightweight, reusable, biodegradable and fully recyclable. Plastic takes a thousand of years to biodegrade and wood must be shredded and nails and staples removed for recycling. This can be quite costly.

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